In hot rolling, the metallurgical properties of the final coil are determined by the temperature profile from the reheating furnace to the down-coiler. A deviation of just 20°F at the finishing stand can alter the grain structure, leading to rejected heats.
The Engineering Challenge
Managing the "Thermal Run-down" (the temperature drop from head to tail) requires sophisticated acceleration zoom logic. Furthermore, ensuring width control without excessive edging yield loss is a priority for plant managers looking to optimize EBITDA.
24/7
Temperature Logging
<1%
Width Deviation
AI
Profile Modeling
MK Codes Solutions
We implement Level 2 model optimization that learns from every bar rolled. Our software adjusts roll gaps and cooling sprays dynamically based on the specific alloy grade (High Strength Low Alloy vs. Carbon Steel).
- Reheating Furnace Optimization: Minimize fuel consumption while ensuring slab soak uniformity.
- Cobble Detection: Vision systems to detect strip turning instantly, saving rolls from damage.